By Mark and Lainie Mann
Designers and manufacturers have embraced 950 palladium alloys for a variety of jewelry manufacturing products. At the recent JA Jewelry Show in New York, most prominent among the new 950 palladium products were bridal lines featuring a wide selection of engagement rings and wedding bands. Even though palladium is a platinum group metal, consumers are largely unfamiliar with the metal. Here are some selling points that will help introduce this lustrous white, bright and light metal during sales presentations.



Hard solder was used in this sizing procedure. Palladium, like gold but unlike platinum, loses its luster when heated to soldering temperatures. As with gold soldering, any dulling of the surface is easily removed by re-polishing after the process is complete. Because of the higher temperatures required for hard solders, the palladium picked up a slight blue surface discoloration inside the ring shank as shown in this image.
Tip: For soldering 950 palladium with palladium
solders, no fire coat solution or flux is required.
Preparation procedures for sizing 950 palladium rings are accomplished much like those for gold or platinum rings. In this image, a 950Pd heavy gent’s ring is being sized up 11/2 sizes. A piece of palladium sizing stock (square wire)
was fit and placed into the ring to expand its size. The joints between the sizing stock and the ring are flush and even. The ring is placed on a platinum
soldering block with the solder joints facing upward. Small clippings of 950 palladium hard solder were placed over each joint. A No. 5 rated welding lens was used to protect the eyes during the soldering process. With a large vented torch tip, the ring shank was heated directly and evenly from side to side. Palladium has low thermo conductivity so the heat stays concentrated where
the torch is directed. The solder reached its melt and flow point as the ring was
heated and the soldering procedure completed.
Tip: Palladium solder does not bridge gaps. When soldering 950 palladium, joints must be flush
and in full contact. Always use a rated No. 5 or higher welding lens or goggles to protect your eyes from excessive white light radiated from palladium soldering procedures.

To remove the blue surface discoloration, heat the piece with a
neutral flame (equal parts of oxygen
and gas) for about 10 to 20 seconds. This image shows the color returning to its original white as the neutral
flame is applied. Hard solder was
used because it contains higher amounts of palladium and platinum and therefore is an ideal color match.


These parts are 950 Pd die-struck shanks and settings for 1.00 carat size gemstones. The shanks are size
7. This sequence will highlight the
fitting, assembly and soldering of
these 950 Pd solitaire rings. These
parts are precisely fit as supplied and
little or no alteration is required.

This image shows the soldering process being conducted through a No. 5 welding lens. A torch tip with no vents and an opening of about
1.2 millimeters is used to directly heat the joint. The torch is positioned
so the hottest part of the flame (the
area about a 1/4 inch beyond the blue cone) directly heats the joints. The torch is moved slowly from side to side. Because of the low thermo conductivity of palladium, the heat is
concentrated in this specific area. The ring is heated and the solder flows
down each side. The torch is pulled away as soon as the solder has
flown to avoid overheating, pitting or
melting. The arrows indicate the small
amount of excess solder on each
side of the junction of the setting and shank Easy solder will be used to complete this assembly. The ring and setting have been assembled and the tension of the shank is all that’s holding the assembly together. The ring is placed with the prongs facing down on the platinum soldering block in preparation for soldering.
Tip: Placing the setting prongs down will help protect the prongs during the soldering process from becoming overheated. (Heat rises and the soldering block serves as a heat sink.)

The ring is inspected after soldering. Notice that the palladium has lost its luster in the area where it was heated. There is no surface discoloration with this joint because lower temperature
easy flowing solder was used.
Tip: Inspect solder joints after the piece has
cooled. Be sure that solder has filled the area from the base of the setting (at the finger hole)
to the top on both sides.
A clipping of easy Pd solder is placed on each side of the joint between the setting and the shank. There is good metal-to-metal contact between the setting and the shank at the joint. No
flux or fire coat solution is used for
palladium soldering.



| The same procedure is used when | After the soldering is completed, |
| soldering the 950 palladium 6-prong | inspect the joint. The solder has |
| setting and shank. There is good | smoothly and evenly flowed between |
| metal-to-metal contact between each | the setting and the shank – indicated |
| joint and a clipping of easy solder is | by the arrow. |
| placed on each side. When heating, | |
| it is not necessary to direct the torch | |
| heat beyond the area marked by the | |
| white lines on this image. |


To prepare the shank, holes were drilled to accommodate the pegs. The rectangular peg measured 1.05mm X 0.86mm. The holes that were drilled
in each shank were first 0.90mm then
0.97mm. This was done to insure alignment accuracy and then a tight
fit.

The setting was fit into the shank.
Because the peg is slightly tapered, the base of the setting and the shank do not meet. If soldered at this step, the setting is sure to be lost during normal wear. The soldering process naturally anneals the peg. With no contact between the shank and the base, the peg will bend back and forth and eventually break while being worn. The setting and the gemstone in it will both likely be lost.
Tip: ALWAYS have good contact between the base of a peg setting and the shank. This image shows INSUFFICIENT contact and the assembly will fail during normal wear.


To avoid future problems, a small
notch was filed at the top of the
shank so the setting would have good metal-to-metal contact. The depth of the notch is only 0.10mm, yet it allows the setting to be securely
soldered to a flush base. This image shows the assembly after fire coating,
preheating and placement of solder. The 14-karat white gold easy solder
was adhered to the setting with flux.
After preheating, a small amount of
flux was placed around the base of
the setting. The assembly is again heated with a vented torch tip from
the finger hole. The heat is conducted
upward and the 14-karat white easy
solder flows from the base of the
peg upwards through the shank and around the base of the setting.
The assembly was air cooled and then pickled, rinsed and inspected.
Notice the solder filled completely
around the joint between the base of the setting and the shank. Because this assembly contains both 14-karat gold and 950Pd, it must be appropriately hallmarked indicating both alloys are present.
Tip: When soldering 950 palladium to karat gold, it is important that cadmium-free solders are used. If not, the resulting joint will fail under normal wear.

Photographs – Mark B. Mann, Mann Design Group, Inc.